Application

Vacuum Training

FITVAC™ Solution provides an intuitive 3D modeling tool and powerful graphic functions that make it easier to configure vacuum system & simulate the vacuum performances. It can be effectively used for vacuum training session and classes.

Applicable to the following vacuum training curriculum:

• Vacuum system configuration: 3D visualization of chamber-pipe-pump
• Pump down time & pump throughput simulation
• Selection of vacuum pump capacity
• Configuration of vacuum piping
• Vacuum pipe conductance & pump capacity optimization
• Comparison before & after improvement

FITVAC™ Solution’s modeling tool helps users configure a vacuum system in 3D and view the system from any angle with rotation, movement and zoom in/out. With shaped icons, libraries and intuitive visualization UI, anyone can easily configure the system.

Selecting the appropriate capacity of vacuum pump & configuring the high conductance pipes are the main topics during vacuum training for system design and configuration.

The pump capacity evaluation simulation provides guidelines on selecting the right capacity of pump meeting vacuum requirements. Users can prevent the use of unnecessarily excessive pumps or low-capacity pumps that do not meet vacuum requirements.

The pipe conductance simulation enables for users to easily identify low conductance piping elements that need to be improved through pipe conductance color temperature. Users can improve them with guide tips and compare the total conductance of piping before & after improvement.

Our solution is available immediately on the web when connected to the Internet.

FITVAC™ Solution will be the best training tool for vacuum system configuration and performance simulation.

Semiconductor & Display

Semiconductors and displays are indispensable devices in our daily lives such as mobile phones, tablets, and computers.

Semiconductors are expected to continue to make efforts to increase performance and reduce size. Many semiconductor manufacturing processes are performed under vacuum to remove impurities or to use plasma. Various vacuum systems are used to generate or maintain vacuum conditions. In particular, to reduce the size of the devices, the need to use more gas flow is increasing, and the capacity & performance of the vacuum pump are increasing. The display manufacturing process is also increasing the capacity of the vacuum pump due to the widespread application of large size of screen panels.

The need to optimize a vacuum system is increasing as the difficulty of process and investment costs of process facilities increase. Semiconductors/Displays are industries that require carbon emission reduction the most. And there is a growing need to reduce power consumption through system optimization.

FITVAC™ Solution makes it easy for anyone, from design engineers to system users, to configure and optimize systems that meet the installation conditions and vacuum requirements. FITVAC™ Solution allow the user to improve piping efficiency and proactively prevent using excessive capacity of pumps.

This can increase system efficiency and reduce investment costs, power consumption and carbon emissions. Meet our innovative solutions today, from visualization to optimization of vacuum system.

Automobile

With the development of the automobile industry, the use of vacuum systems is also increasing. Vacuum systems are used in manufacturing processes such as performance and durability testing of various parts, gas injection, and airtight testing. The lithium-ion batteries of electric vehicles, which are attracting attention as the next generation of mobility, are constantly being optimized. Reducing production costs and increasing mileage for electric vehicles will significantly take the mobility industry to the next level. Vacuum is essential in the manufacturing process and quality tests of lithium-ion batteries. Vacuum is used for mixing, drying, electrode filling, and molding. In addition, a vacuum system is applied to the manufacturing and process of internal parts of automobiles, such as sintering, brazing, hardening, die casting, air conditioning systems, power lines, airbags, etc.

Fuel cells also play an essential role in hydrogen cars. Vacuum is used in quick and stable vacuum leakage tests for bipolar plates and fuel cell stacks and quantitative comprehensive vacuum leakage tests for hydrogen circuit components such as anode recirculation blower and high sensitivity hydrogen injector.

Implementing high-performance, high-efficiency vacuum systems and optimizing vacuum systems are essential to reducing costs and creating sustainable products.

FITVAC™ Solution makes it easy for anyone, from design engineers to system users, to configure and optimize systems that meet the installation conditions and vacuum requirements. The FITVAC™ Solution allows users to improve pipe conductance and proactively prevent the use of excessive pump capacity.

This can increase system efficiency and reduce investment costs, power consumption and carbon emissions. Meet our innovative solutions today, from visualization to optimization of vacuum system.

Solar Panel

The renewable energy industry is growing rapidly, and the solar energy industry is also attracting attention. Optimized efficiency of solar panels’ manufacturing can be expected in vacuum conditions. In the field, it is needed to configure and design vacuum systems that meet the manufacturing process. There are various types of solar cells, and one of the leading technologies is thin-film deposition technology. Thin-film deposition technology completes solar cells through several processes such as sputtering or evaporation in the chamber. Since the surface of the layer is wide during the deposition stage, it is essential to quickly create and maintain a vacuum to improve the layer’s quality. To select the capacity of the vacuum pump and increase the efficiency of the vacuum system piping, it is necessary to optimize the vacuum system configuration.

FITVAC™ Solution makes it easy for anyone, from design engineers to system users, to configure and optimize systems that meet the installation conditions and vacuum requirements. FITVAC™ Solution allow the user to improve piping efficiency and proactively prevent using excessive capacity of pumps.

This can increase system efficiency and reduce investment costs, power consumption and carbon emissions. Meet our innovative solutions today, from visualization to optimization of vacuum system.

Vacuum Packaging

Vacuum packaging is applied to various fields, from general industrial products to food packaging. For example, a vacuum is used in all processes, from food packaging to mixing, transferring, drying, and freezing in the food and beverage industry. Vacuum and vacuum systems are also used to mold food containers. Vacuum packaging requires complete separation of atmospheric air, bacteria, mold, moisture, etc., from the product. In the case of vacuum packaging, it is vital to reduce evacuation time and increase operating time.

FITVAC™ Solution makes it easy for anyone, from design engineers to system users, to configure and optimize systems that meet the installation conditions and vacuum requirements. FITVAC™ Solution allow the user to improve piping efficiency and proactively prevent using excessive capacity of pumps.

This can increase system efficiency and reduce investment costs, power consumption and carbon emissions. Meet our innovative solutions today, from visualization to optimization of vacuum system.

Steel

In the steel, metallurgy and smelting industries, vacuum technology is used to maintain high purity by removing oxidation and impurities from processes. Vacuum technology is applied to processes such as vacuum degassing (VD), vacuum oxygen decarburization (VOD), vacuum induced melting (VIM), and vacuum arc remelting (VAR).

FITVAC™ Solution makes it easy for anyone, from design engineers to system users, to configure and optimize systems that meet the installation conditions and vacuum requirements. FITVAC™ Solution allow the user to improve piping efficiency and proactively prevent using excessive capacity of pumps.

This can increase system efficiency and reduce investment costs, power consumption and carbon emissions. Meet our innovative solutions today, from visualization to optimization of vacuum system.

Medical & Bio

Vacuum plays a role in improving the purity of medicines against chemical reactions. A suitable system configuration for the process is essential. It is used in vacuum systems from freeze-drying and evaporation to crystallization and sterilization. In particular, it is used for vacuum drying and distillation under reduced pressure. The vacuum drying process is safe because the quality of the drug or drug does not deteriorate even if heat-sensitive medicines are dried.

Vacuum packaging should completely isolate air, bacteria, mold, moisture, etc., in the atmosphere from the product. It is used to mold containers, remove air bubbles, and remove odors for sterilization packaging of medicines.

FITVAC™ Solution makes it easy for anyone, from design engineers to system users, to configure and optimize systems that meet the installation conditions and vacuum requirements. FITVAC™ Solution allow the user to improve piping efficiency and proactively prevent using excessive capacity of pumps.

This can increase system efficiency and reduce investment costs, power consumption and carbon emissions. Meet our innovative solutions today, from visualization to optimization of vacuum system.

R&D

Vacuum and vacuum systems are vital elements of various studies and experiments. In the case of laboratories, vacuum systems such as vacuum distillation, vacuum drying, gas removal, and vacuum maintenance are applied in various ways depending on the experiments. To construct and design an optimized vacuum system, it is necessary to implement a vacuum system that meets the installation conditions and vacuum requirements. It can be applied to various research and development utilizing vacuum systems consisting of a chamber, pipe, and pump.

FITVAC™ Solution makes it easy for anyone, from design engineers to system users, to configure and optimize systems that meet the installation conditions and vacuum requirements. FITVAC™ Solution allow the user to improve piping efficiency and proactively prevent using excessive capacity of pumps.

This can increase system efficiency and reduce investment costs, power consumption and carbon emissions. Meet our innovative solutions today, from visualization to optimization of vacuum system.